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The Influence of Metal 3D Printing Process Chain on the Properties of TC4 Powder

US President recently decided to invoke a Cold War-era defense law to encourage domestic production of minerals needed to make batteries for electric cars.

This order, issued under the Defense Production Act (DPA), is expected to help miners secure government funding for feasibility studies for new projects to refine lithium, nickel, and other metals for electric vehicles, or to increase productivity at existing facilities.

The funds will not be used to dig new mines or buy minerals for government stocks, and the DPA does not allow the mining industry to evade regulatory or licensing standards. It is unclear how much money could be allocated.

Talon Metals Corp said this decision signaled the US would support responsible domestic mining, processing, and recycling of battery materials, and see it as a matter of national importance. The company has a supply agreement with Tesla to supply materials from a Minnesota nickel mine they are developing.

This move could cause volatility in the prices of metals and other commodities like the Ti6Al4V powder.

In the powder bed laser melting technology, from the production, transportation, storage, printing and recycling of materials, the powder has been under a variety of mechanical and atmospheric environments throughout the process chain, the chemical composition and shape of the powder particles, and the entire process. The characteristics of powder materials may be affected by factors such as the atmosphere, temperature, humidity, and external forces. This article discusses the potentially important influencing factors of TC4 powder in the entire process. The research results can be used in other powder processing and management to ensure the quality of the material throughout the service life and make the SLM process more robust and reliable.

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In order to evaluate the characteristics and batch stability of the powder, the same specifications and two batches produced by TC4-Ti6Al4V(level 5) three different processes (gas atomization EIGA, plasma atomization PA, inductively coupled plasma atomization ICPA) were studied. For powders, the particle size distribution, particle morphology and fluidity of these powders were measured.

The results show that the sizes of the three powder particles are between 15-65 microns, with a Gaussian distribution, but the PA and ICPA powders show a wider particle size distribution compared with the EIGA powder. The flow time measured by the Hall flowmeter is in the range of 14.6s-16.1s, indicating that all powders and batches have good flowability. Electron microscopy results show that the three powders have high spherical shapes, but the EIGA powder particles are slightly elongated, while the ICPA powder contains a lot of satellite powder.


In order to study whether argon protection is required during powder storage, two powder containers were stored under the same conditions of 30°C and 30% relative humidity. One container has been stored intact, and the protective atmosphere of the other container is destroyed by one opening process. After a storage period of ten days, samples for mechanical testing and elemental measurement were prepared.


The results of the tensile test show that the ultimate tensile strength of the sample is basically the same in a protective atmosphere and an unprotected atmosphere; the powder stored in a humid environment has the highest ultimate strength, which is slightly higher than that of the dry powder printed sample 5%, and the elongation rate dropped severely. Gas content measurement confirmed that in a humid environment, the oxygen content of the sample is about 10% higher than that in a dry environment, which leads to material embrittlement.


About KMPASS:

KMPASS is a trusted global chemical material supplier & manufacturer with over 12 years experience in providing super high-quality chemicals and Nanomaterials. The company export to many countries, such as USA, Canada, Europe, UAE, South Africa, Tanzania, Kenya,Egypt,Nigeria,Cameroon,Uganda,Turkey,Mexico,Azerbaijan,Belgium,Cyprus,Czech Republic,Brazil, Chile, Argentina, Dubai, Japan, Korea, Vietnam, Thailand, Malaysia, Indonesia, Australia,Germany, France, Italy, Portugal etc. As a leading nanotechnology development manufacturer, KMPASS dominates the market. Our professional work team provides perfect solutions to help improve the efficiency of various industries, create value, and easily cope with various challenges. If you are looking for Ti6Al4V Powder, please send an email to: sales2@nanotrun.com


In 2021, Russia's palladium, nickel and aluminum exports will account for 24.6%, 21.9% and 9.9% of the global total, respectively. Russia exported 2.819 million tons of palladium, accounting for 43.37% of global production. Platinum exports amounted to 962,000 tons, accounting for 15.01% of global production. Russia controls 10 per cent of the world's copper reserves. Russia and Ukraine are also important producers and exporters of neon gas. Markets were volatile after the russia-Ukraine conflict. The London Metal Exchange (LME) nickel, aluminum and copper prices rose 75.3 percent, 28.3 percent and 4.9 percent respectively from the end of last year, thus driving up costs for downstream companies such as electronics, auto parts, military and aerospace. If you are looking for a Ti6Al4V powder with low price fluctuation range and excellent quality, click here will be a good choice.

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